Arb RD05 Manuel d'utilisateur

INSTALLATION GUIDE RD05 MITSUBISHI PAJERO, RR (small) Part No. 210205Revision Date 07/06/2006Copyri

2 Removing the Existing Differential 8 2.6 Removing the Differential Carrier  Remove the adjuster nut locking tabs.  Remove the bearing cap

3 Installing the Air Locker 9 3.1 Mounting the Ring Gear  Remove the bolts that hold the ring gear in place.  Using a plastic or copper ham

3 Installing the Air Locker 10 Figure 4. 3.2 Installing the Carrier Bearings  Apply a thin film of high pre

3 Installing the Air Locker 11 3.3 Drilling and Tapping the Bulkhead Port An air line port must be drilled and tapped through t

3 Installing the Air Locker 12  Tap the hole from the outside using ¼”NPT thread tap.  Remove any sharp edges that may chip off from around th

3 Installing the Air Locker 13 3.5 Checking the Backlash  Set a depth indicator on one of the ring gear teeth (Fig.8.).  While supporting

3 Installing the Air Locker 14 3.6 Installing the Seal Housing  Make sure the grooves and airway of the seal housing are clean and free fro

3 Installing the Air Locker 15  Install the spring clip by first hooking both ends of the clip into the small aligned cutouts of the seal housi

3 Installing the Air Locker 16 IMPORTANT: The seal housing must still be able to freely float after the tube is connected to the bulkhead fitt

3 Installing the Air Locker 17  While holding the seal housing tube into the bulkhead fitting, insert the small drilled end of the center compr

No liability is assumed for damages resulting in the use of the information contained herein. ARB AIR LOCKER Locking Differentials and AIR LOCKER a

3 Installing the Air Locker 18 3.8 Profiling the Seal Housing Tube  With the seal housing tube now firmly secured into the bulkhead fitting

3 Installing the Air Locker 19 IMPORTANT: In order for the seal housing to float and self center on the bearing journal, the seal housing tube m

3 Installing the Air Locker 20 3.9 Bench Testing the Air Locker  To test the Air Locker, when 620kPa [90 PSI] shop air is applied to the sea

3 Installing the Air Locker 21 3.10 Reinstalling Differential and Axles  Replace the paper gasket on the axle housing flange.  Reinstall t

4 Installing the Air System 22 4.1 Mounting the Solenoid 4.1.1 Connection to an ARB Air Compressor (Fig.17.)  Remove one of the 1/8” BS

4 Installing the Air System 23 4.1.2 Connection to an Alternate Air Source For ease of installation, quality of air supply, and a high level

4 Installing the Air System 24 4.2 Running and Securing the Air Line The path taken by the air line from your air source (i.e., compressor)

4 Installing the Air System 25 NOTE : To remove the air line from the push-in fitting; pull outward on the flange of the fitting, push the ai

4 Installing the Air System 26 HINT : If the support tube is too difficult to insert, place the end of the air line into a cup of boiled wa

5 Mounting & Connecting the Electrical System 27 5.1 Mounting the Actuator Switch(es) Air Locker actuator switch(es) can be easily pane

Table of Contents: 1 1 Introduction 31.1 Pre-Installation Preparation 31.2 Tool-Kit Recommendations 4 2 Removing the Existing Differe

5 Mounting & Connecting the Electrical System 28 Figure 19.

5 Mounting & Connecting the Electrical System 29 5.2 Wiring the Actuator System 5.2.1 Connection to an ARB AIR COMPRESSOR When wiri

5 Mounting & Connecting the Electrical System 30 5.2.2 Connection to an Alternate Air Source When connecting the actuation switch to an

5 Mounting & Connecting the Electrical System 31 5.2.2.2 Dual Air Locker System  If two Air Lockers are to be installed in the system

6 Testing & Final Assembly 32 6.1 Leak Testing  With the vehicle parked and the engine off, turn the compressor on and wait until the a

6 Testing & Final Assembly 33  Turn the ignition to the ‘ON’ position (leaving the motor off). The large illuminating symbol on the Air Lo

6 Testing & Final Assembly 34 6.4 Post-Installation Check List Now that the Air Locker installation has been completed, ARB recommends t

7 Parts List 35 7.1 Exploded Assembly Diagram (See itemized parts list overleaf) Figure 24.

7 Parts List 36 7.2 Itemized Parts List (See exploded diagram figure 24.) AIR LOCKER MODEL No. : RD05 ITEM # QTY DESCRIPTION

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1 Introduction 3 IMPORTANT : BEFORE ATTEMPTING TO DISMANTLE YOUR VEHICLE FOR THIS INSTALLATION, PLEASE READ THIS INSTALLATION GUIDE IN ITS ENTI

1 Introduction 4 1.2 Tool-Kit Recommendations Below is a list of tools and supplies you may need to complete this installation. Requiremen

2 Removing the Existing Differential 5 2.1 Vehicle Support  Safely secure the vehicle on a hoist. We recommend supporting the vehicle on a

2 Removing the Existing Differential 6 2.4 Marking the Bearing Caps  Using a small pointed center punch, gently mark the bearing caps in a

2 Removing the Existing Differential 7 2.5 Checking the Current Backlash Amount IMPORTANT: This step is a precautionary measure recommended