Arb RD105 Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Pour la voiture Arb RD105. ARB RD105 User Manual Manuel d'utilisatio

  • Télécharger
  • Ajouter à mon manuel
  • Imprimer

Résumé du contenu

Page 1 - INSTALLATION GUIDE

INSTALLATION GUIDE RD105DANA 35, 30 SPLINE, 3.54 & UP Part No. 2102105Revision Date 16/03/04Copyright © 200

Page 2 - ARB 4x4 ACCESSORIES

2 Removing the Existing Differential 8 c Pull the axle free of the axle bearing using a slide hammer. c Gently slide the axle shafts out of th

Page 3 - Table of Contents:

2 Removing the Existing Differential 9 2.5 Checking the Current Backlash Amount IMPORTANT: This step is a precautionary measure recommend

Page 4

2 Removing the Existing Differential 10 2.6 Removing the Differential Center IMPORTANT: YOU MUST SPREAD THE HOUSING ON DANA 35 MODELS

Page 5 - mark inside each of the

3 Installing the Air Locker 11 3.1 Insuring Adequate Oil Drainage IMPORTANT: Some axles were manufactured with poor oil drainage between

Page 6 - Tool-Kit Recommendations

3 Installing the Air Locker 12 Figure 7. Figure 8. NOTE : Cover the differential housing cavity and

Page 7

3 Installing the Air Locker 13 c If no drainage slot is present at the upper left-hand side (refer to Fig.6.) of the housing at all, then a sl

Page 8 - Differential Fluid Drain

3 Installing the Air Locker 14 3.2 Installing the Carrier Bearings c Apply a thin film of high pressure grease to both bearing journals of

Page 9 - Removing the Axles

3 Installing the Air Locker 15 3.3 Approximate Backlash Shimming In order to reproduce a similar pre-load and ring and pinion backlash in yo

Page 10 - Marking the Bearing Caps

3 Installing the Air Locker 16 c Assemble the new bearing cup and master shim (supplied with your Air Locker kit) onto the right-hand side of

Page 11 - IMPORTANT:

3 Installing the Air Locker 17 c Select shims from the shim kit supplied with your Air Locker to make the thickness ‘C’ as determined above. c

Page 12 - Figure 5

No liability is assumed for damages resulting in the use of the information contained herein. ARB Air Locker Air Operated Locking Differentia

Page 13

3 Installing the Air Locker 18 3.5 Drilling and Tapping the Bulkhead Port An airline port must be drilled and tapped through the different

Page 14 - Figure 8

3 Installing the Air Locker 19 3.6 Assembling the Seal Housing Figure 14. c Make sure the grooves and airway of the s

Page 15 - Figure 9

3 Installing the Air Locker 20 3.7 Pre-Load Shimming In order to pre-load the tapered roller bearings in your Air Locker, measurements need

Page 16 - Figure 10

3 Installing the Air Locker 21 Figure 15. c Consult your vehicle manufacturer’s service manual to determine the carrier bearing pre

Page 17

3 Installing the Air Locker 22 Figure 16. NOTE : If the master shim is too tight to fully install then the spreader tension

Page 18 - A – B – C = ZERO

3 Installing the Air Locker 23 3.8 Reinstalling the Bearing Caps IMPORTANT: The Air Locker master shim must be assembled between the ste

Page 19 - Mounting the Ring Gear

3 Installing the Air Locker 24 3.9 Checking the Backlash c Set a depth indicator on one of the ring gear teeth as in Figure 18. c While s

Page 20 - Figure 13

3 Installing the Air Locker 25 3.9.1 Re-Shimming the Backlash NOTE : This step is only necessary when adjusting for incorrect backlash.

Page 21 - Assembling the Seal Housing

3 Installing the Air Locker 26 Figure 19. NOTE : Excessive tightening of the center compression nut is not necessary to f

Page 22 - Pre-Load Shimming

3 Installing the Air Locker 27 3.11 Profiling the Seal Housing Tube c Completely remove the differential spreader. c Without using sharp,

Page 23

Table of Contents: 1 1 Introduction 3 1.1 Pre-Installation Preparation 3 1.2 Tool-Kit Recommendations 4 1.3 Assembly Type Identification 5

Page 24 - Figure 16

4 Installing the Air System 28 4.1 Mounting the Solenoid 4.1.1 Connection to an ARB Air Compressor (Fig.21.) c Remove one of the 1/8”

Page 25

4 Installing the Air System 29 4.1.2 Connection to an Alternate Air Source For ease of installation, quality of air supply, and a high le

Page 26 - Checking the Backlash

4 Installing the Air System 30 4.2 Running and Securing the Air Line The path taken by the air line from your air source (i.e., compressor

Page 27 - Re-Shimming the Backlash

4 Installing the Air System 31 c To attach the air line to the push-in fitting of the solenoid; insert the line firmly into the fitting, pull

Page 28 - Figure 19

4 Installing the Air System 32 HINT : If the support tube is too difficult to insert, place the end of the air line into a cup of boiled w

Page 29 - Figure 20

5 Mounting & Connecting the Electrical System 33 5.1 Mounting the Actuator Switch(es) Air Locker actuator switch(es) can be easily pan

Page 30 - Mounting the Solenoid

5 Mounting & Connecting the Electrical System 34 Figure 23. 5.2 Wiring the Actuator System 5.2.1 Connectio

Page 31 - IMPORTANT :

5 Mounting & Connecting the Electrical System 35 UP Figure 24. Figure 25. SWITCHTERMINALIDENTIFICATION ARB

Page 32

5 Mounting & Connecting the Electrical System 36 5.2.2 Connection to an Alternate Air Source When connecting the actuation switch to a

Page 33 - Figure 22

5 Mounting & Connecting the Electrical System 37 5.2.2.2 Dual Air Locker System c If two Air Lockers are to be installed in the syste

Page 35

6 Testing & Final Assembly 38 6.1 Leak Testing c With the vehicle parked and the engine off, turn the compressor on and wait until the

Page 36 - Wiring the Actuator System

6 Testing & Final Assembly 39 Figure 28. 6.2.1 A Reinstalling ‘C’ Clip Retained Shafts c Remove the long cross shaft.

Page 37

6 Testing & Final Assembly 40 Figure 30. c Pull outward on the axle shaft to seat the ‘C’ clip into the side gear. c Rep

Page 38 - Single Air Locker System

6 Testing & Final Assembly 41 6.3 Testing the Air Locker Actuation To test that your air system, electrical system, and your Air Locke

Page 39 - Dual Air Locker System

6 Testing & Final Assembly 42 6.5 Post-Installation Check List Now that the Air Locker installation has been completed, ARB recommends

Page 40 - Leak Testing

7 Parts List 43 7.1 Exploded Assembly Diagram (See itemized parts list overleaf) Figure 31.

Page 41 - Figure 29

7 Parts List 44 7.2 Itemized Parts List (See exploded diagram figure 31.) AIR LOCKER MODEL No. : RD105 ITEM # QTY DESCRIPTION

Page 42 - Figure 30

1 Introduction 3 IMPORTANT : BEFORE ATTEMPTING TO DISMANTLE YOUR VEHICLE FOR THIS INSTALLATION, PLEASE READ THIS INSTALLATION GUIDE IN ITS E

Page 43

1 Introduction 4 1.2 Tool-Kit Recommendations Below is a list of tools and supplies you may need to complete this installation. Requireme

Page 44

1 Introduction 5 1.3 Assembly Type Identification IMPORTANT: Sections 2 and 6 of this installation guide have been written to accommodat

Page 45 - 7 Parts List

2 Removing the Existing Differential 6 2.1 Vehicle Support c Safely secure the vehicle on a hoist. We recommend supporting the vehicle on a

Page 46 - Itemized Parts List

2 Removing the Existing Differential 7 2.3 Removing the Axles IMPORTANT : Collision damage or heavy off-road use of your vehicle in the pa

Commentaires sur ces manuels

Pas de commentaire