Arb RD79 Manuel d'utilisateur

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Page 1 - INSTALLATION GUIDE

INSTALLATION GUIDE RD79 SUZUKI,Vitara / Sidekick, 12 BOLT RR,26 SPLINE Part No. 210279Revision Dat

Page 2 - ARB 4x4 ACCESSORIES

2 Removing the Existing Differential 8 2.6 Removing the Differential Carrier  Remove the adjuster nut locking tabs.  Remove the bearing ca

Page 3

3 Installing the Air Locker 9 3.1 Mounting the Ring Gear  Remove the bolts that hold the ring gear in place.  Using a plastic or copper ham

Page 4

3 Installing the Air Locker 10 Figure 4. 3.2 Installing the Carrier Bearings  Apply a thin film of high pressur

Page 5 - Pre-Installation Preparation

3 Installing the Air Locker 11 3.3 Drilling and Tapping the Bulkhead Port An air line port must be drilled and tapped through t

Page 6 - Supplies

3 Installing the Air Locker 12  Tap the hole from the outside using ¼”NPT thread tap.  Remove any sharp edges that may chip off from around th

Page 7 - Differential Fluid Drain

3 Installing the Air Locker 13 3.5 Checking the Backlash  Set a depth indicator on one of the ring gear teeth (Fig.8.).  While supporting

Page 8 - Marking the Bearing Caps

3 Installing the Air Locker 14 3.6 Installing the Seal Housing  Make sure the grooves and airway of the seal housing are clean and free fr

Page 9 - IMPORTANT:

3 Installing the Air Locker 15  Install the spring clip by first hooking both ends of the clip into the small aligned cutouts of the seal housi

Page 10

3 Installing the Air Locker 16 IMPORTANT: The seal housing must still be able to freely float after the tube is connected to the bulkhead fitt

Page 11 - Mounting the Ring Gear

3 Installing the Air Locker 17  While holding the seal housing tube into the bulkhead fitting, insert the small drilled end of the center compr

Page 12 - Figure 5

No liability is assumed for damages resulting in the use of the information contained herein. ARB AIR LOCKER Locking Differentials and AIR LOCKER a

Page 13 - Figure 7

3 Installing the Air Locker 18 3.8 Profiling the Seal Housing Tube  With the seal housing tube now firmly secured into the bulkhead fitting

Page 14 - Final Air Locker Assembly

3 Installing the Air Locker 19 IMPORTANT: In order for the seal housing to float and self center on the bearing journal, the seal housing tube m

Page 15 - Checking the Backlash

3 Installing the Air Locker 20 3.9 Bench Testing the Air Locker  To test the Air Locker, when 620kPa [90 PSI] shop air is applied to the sea

Page 16 - Installing the Seal Housing

3 Installing the Air Locker 21 3.10 Reinstalling Differential and Axles  Replace the paper gasket on the axle housing flange.  Reinstall t

Page 17

4 Installing the Air System 22 4.1 Mounting the Solenoid 4.1.1 Connection to an ARB Air Compressor (Fig.17.)  Remove one of the 1/8” BS

Page 18

4 Installing the Air System 23 4.1.2 Connection to an Alternate Air Source For ease of installation, quality of air supply, and a high level

Page 19 - Figure 13

4 Installing the Air System 24 4.2 Running and Securing the Air Line The path taken by the air line from your air source (i.e., compressor)

Page 20

4 Installing the Air System 25 4.3 Connection to the Bulkhead Fitting  Trim the air line to length using a sharp knife.  Insert the supp

Page 21

5 Mounting & Connecting the Electrical System 26 5.1 Mounting the Actuator Switch(es) Air Locker actuator switch(es) can be easily pane

Page 22 - Bench Testing the Air Locker

5 Mounting & Connecting the Electrical System 27 5.2 Wiring the Actuator System 5.2.1 Connection to an ARB AIR COMPRESSOR When wiri

Page 23

Table of Contents: 1 1 Introduction 31.1 Pre-Installation Preparation 31.2 Tool-Kit Recommendations 4 2 Removing the Existing Differe

Page 24 - Air Compressor

5 Mounting & Connecting the Electrical System 28 Figure 21. 5.2.2 Connection to an Alternate Air Source When connecting the

Page 25 - IMPORTANT :

5 Mounting & Connecting the Electrical System 29 5.2.2.2 Dual Air Locker System  If two Air Lockers are to be installed in the system

Page 26

6 Testing & Final Assembly 30 6.1 Leak Testing  With the vehicle parked and the engine off, turn the compressor on and wait until the a

Page 27

6 Testing & Final Assembly 31  The wheel should rotate freely and the opposite wheel should be turning in the opposite direction without an

Page 28

6 Testing & Final Assembly 32 6.4 Post-Installation Check List Now that the Air Locker installation has been completed, ARB recommends t

Page 29 - Wiring the Actuator System

7 Parts List 33 7.1 Exploded Assembly Diagram (See itemized parts list overleaf) Figure 24. SUZUKI, V

Page 30 - IDENTIFICATION

7 Parts List 34 7.2 Itemized Parts List (See exploded diagram figure 24.) AIR LOCKER MODEL No. : RD79 ITEM # QTY DESCRIPTION

Page 32 - Leak Testing

1 Introduction 3 IMPORTANT : BEFORE ATTEMPTING TO DISMANTLE YOUR VEHICLE FOR THIS INSTALLATION, PLEASE READ THIS INSTALLATION GUIDE IN ITS ENT

Page 33 - Filling the Differential

1 Introduction 4 1.2 Tool-Kit Recommendations Below is a list of tools and supplies you may need to complete this installation. Requirement

Page 34

2 Removing the Existing Differential 5 2.1 Vehicle Support  Safely secure the vehicle on a hoist. We recommend supporting the vehicle on a

Page 35 - 10 BOLT RR, 26 SPLINE

2 Removing the Existing Differential 6 2.4 Marking the Bearing Caps  Using a small pointed center punch, gently mark the bearing caps in a

Page 36 - Itemized Parts List

2 Removing the Existing Differential 7 2.5 Checking the Current Backlash Amount IMPORTANT: This step is a precautionary measure recommended

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