Arb RD81 Manuel d'utilisateur télécharger pdf (Page 3)

Table of Contents:

1

1 Introduction 3

1.1 Pre-Installation Preparation 3

1.2 Tool-Kit Recommendations 4

2 Removing the Existing Differential 5

2.1 Vehicle Support 5

2.2 Differential Fluid Drain 5

2.3 Removing the Axles 5

2.4 Marking the Bearing Caps 6

2.5 Checking the Current Backlash Amount 7

2.6 Spreading the Differential Housing 8

3 Approximate Backlash Shimming 10

3.1 Bench Measurement 10

3.2 Calculation and Selection of Pre-Load Shims 12

4 Installing the Air Locker 13

4.1 Mounting the Ring Gear 13

4.2 Installing the Carrier Bearings 14

4.3 Drilling and Tapping the Bulkhead Port 15

4.4 Pre-Load Shimming 16

4.5 Checking the Backlash 18

4.6 Profiling the Seal Housing Tube 19

4.7 Setting up the Bulkhead Fitting 21

4.8 Re-Installing the Axles 23

5 Installing the Air System 24

5.1 Mounting the Solenoid 24

5.2 Running & Securing the Air Line 26

5.3 Connection to the Bulkhead Fitting 27

6 Mounting & Connecting the Electrical System 29

6.1 Mounting the Actuator Switch(es) 29

6.2 Wiring the Actuator System 30

7 Testing & Final Assembly 33

7.1 Leak Testing 33

7.2 Testing the Air Locker Actuation 33

7.3 Re-Sealing & Filling the Differential 34

7.4 Post-Installation Check List 35

8 Parts List 37

8.1 Exploded Assembly Diagram 37

8.2 Itemized Parts List 38

1 2 3 4 5 6 7 8 ... 39 40

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