Table of Contents:
1
Pre-Installation Preparation
2 Removing the Existing Differential
Checking the Current Backlash Amount
Removing the Differential Center
Measurement of Pre-Load Shimming
Calculation & Selection of Shims
4 Installing the Air Locker
Installing the Carrier Bearings
Drilling and Tapping the Bulkhead Port
Assembling the Differential Carrier
Calculation & Selection of Pre-Load Shims
Reinstalling the Bearing Caps
Profiling the Seal Housing Tube
Setting Up the Bulkhead Fitting
Leak Testing the Air Locker
5 Installing the Air System
Running & Securing the Air Line
Connection to the Bulkhead Fitting
6 Mounting & Connecting the Electrical System
Mounting the Actuator Switch(es)
Wiring the Actuator System
7 Testing & Final Assembly
Testing the Air Locker Actuation
Re-Sealing & Filling the Differential
Post-Installation Check List
Exploded Assembly Diagram
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